Forging & Casting

Metal forging has been a fundamental technique for centuries and remains critical in modern manufacturing. The essence of forging is deformation and reformation of the metal, emphasizing on its internal structure and grain alignment.

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Forging Process -

Metal forging is a manufacturing process in which metal is shaped and formed into desired shapes using compressive forces. It involves the application of heat and pressure to a metal work piece, known as a billet, to deform it into the desired shape.

The main goal of forging is to improve the mechanical properties of the metal, such as strength, toughness, and fatigue resistance. The process also helps refine the grain structure of the metal, resulting in improved microstructure and reduced porosity.

There are various forging methods and techniques, including

Open Die Forging

In this method, the workpiece is heated and placed on the anvil. The hammer, or press, strikes the metal repeatedly until it takes the desired shape. It allows for greater flexibility in shaping and is commonly used for large and simple-shaped parts.

Closed Die Forging

Also known as impression-die forging, this method involves the use of two or more dies to shape the metal. The dies contain cavities that determine the final shape of the part. The workpiece is heated and placed between the dies, which are then closed to shape the metal. It is used for producing complex and precise parts in large quantities.

Upset Forging

This process involves the metal being compressed between dies, resulting in an increase in the cross-sectional area and a decrease in its length. It is commonly used for producing short-length parts, such as bolts and fasteners.

Roll Forging

This method involves two or more rollers pressing against the metal, gradually shaping it into the desired form. It is commonly used for producing cylindrical parts, such as shafts and rings.

Our capabilities of metal forging include

Material versatility

Forging can be performed on a wide range of metallic materials, including Cabron steel, Alloy steel , Stainless steel , Duplex steel , titanium, and copper alloys. Each material has its own unique forging characteristics and can be forged into various shapes and sizes.

Size and weight range

Forging can be used to produce small, intricate parts as well as large, heavy components. We have capability to handle forging weights from 100 gm to 5 ton depending on the size and weight capabilities depend on the specific forging equipment and facility, Material of construction and selection of manufacturing process.

Strength and durability

Forged parts are known for their superior mechanical properties, including high strength, toughness, and resistance to fatigue. The metal's grain structure is aligned in the direction of the load, resulting in improved strength characteristics. In order to achieve desired mechanical, corrosion properties for the material, we have wide range of heat treatment facilities with world class testing equipment.

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Castings

This process allows for the creation of complex shapes and intricate details that may be difficult or impossible to achieve through other manufacturing methods at moderate cost and production rate.

The capabilities of metal casting vary depending on the specific process used.

Common capabilities include

Range of materials

Metal casting can be performed using a variety of metals and alloys, including Alloy Steel, Aluminum, Stainless steel, cast iron, Bronze and brass.

Complex geometries

Metal casting allows for the production of complex shapes and intricate designs that may have internal cavities, undercuts, or other features that are difficult through other processes.

Size range

Metal casting is capable of producing both small and large with some foundries specializing in either small or large castings. Size can vary from 100 grams to 20 tons depending upon process and material selection.

High precision

Modern casting processes, such as investment casting and Pressure die casting, can achieve tight tolerances and high surface finishes, allowing to produce parts with precise dimensions and smooth surfaces.

Cost-effectiveness

Metal casting can be a cost-effective manufacturing method, especially for large production runs. The tooling costs for casting Molds are typically lower than those for other processes like machining.

Versatility

Metal casting, a versatile process, forms automotive, aerospace, and decorative components. Despite challenges like porosity and longer lead times, meticulous post-processing ensures the precision and quality of the final products.

Endless Production Capacity AND SOLUTIONS

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YOUR MANUFACTURING NEEDS?

PRECiSMART offers extensive and adaptable manufacturing capacity and capabilities.
We will collaborate with you to ensure you obtain the essential components with precision and efficiency,
meeting your specific requirements effectively.